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We’re all about creating cost-effective solutions for the heroes among us that rely on a steady and pure supply of nitrogen and oxygen…

Understanding the PSA Nitrogen Generation Process:

The Pressure Swing Adsorption (PSA) technique is a sophisticated method that leverages high pressure to adhere gases onto solid materials. During the process, as the pressure intensifies, gases are absorbed onto the surface. Conversely, lowering the pressure releases these absorbed gases, facilitating their separation based on their affinity for different solid surfaces. A prime example involves directing air through a bed of Carbon Molecular Sieve (CMS) under heightened pressure. Here, oxygen binds more fervently than nitrogen, causing oxygen to remain within the sieve while nitrogen is extracted. To initiate another nitrogen production cycle, the pressure is decreased, liberating the captured oxygen. The employment of dual adsorbent vessels enables a quasi-continuous production, enhancing energy efficiency through a method known as pressure equalization. This technique involves using the outgoing gas from one vessel to reduce the pressure in the second, a widely adopted practice in industrial settings.

Main Compents of PSA Oxygen Generator

PLC Panel

Process nitrogen anlyzer ,Core components imported from Germany

Molecular Sieve from JALOX, UOP ,CMS

alternative

Germany pneumatic valves

Solenoid valves

ASME standard air tank

Selecting the Right PSA Nitrogen Generator: A Guide

1.Select the Appropriate Nitrogen Purity:

Choosing the correct purity level of nitrogen is crucial. A slight variation in purity, even as minimal as 0.05%, can dramatically escalate the cost, potentially doubling the price of the system.

Assess the total nitrogen demand by considering the consumption needs of all users. It’s important to accurately calculate the volume of nitrogen needed, ensuring measurements are standardized to Nm³/h at 1 bar pressure and 20°C temperature.

Operational parameters are set for a standard temperature of 20°C. Temperatures exceeding 38°C could impair the air compressor's efficiency, highlighting the importance of adequate ventilation to manage heat within the usage area.

Ensuring the system’s reliability involves accounting for various factors such as consumption patterns, peak demand periods, potential compressed air losses, receiver volume, and more. Choosing a compressor with a 10% surplus capacity is advisable for optimal performance.

Starting with a basic 20m³/h PSA nitrogen generator, the investment begins at $12,000. We commit to providing excellent value with superior quality products.

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